SMT Automatic Circuit Board Sankhani ndi Malo Kupanga SMT Production LED Bulb Assembly Line Machine
1, Makina odzaza okha okha
2. Chosindikizira chokhazikika chokhazikika
Chitsanzo | GKG-XY600 |
Kukula kwakukulu kwa bolodi (X x Y) | 450mm × 340mm |
Kuchepera kwa bolodi | 50mm × 50mm |
PCB makulidwe | 0.4-6 mm |
Warpage | ≤1% ya diagonal |
Zolemba malire bolodi kulemera | 3kg pa |
Kusiyana kwa malire a board | 2.5 mm |
Kusamutsa liwiro | 1500mm/s(Kuchuluka) |
Choka kutalika kuchokera pansi | 900 ± 40mm |
Kusamutsa mode | Njira imodzi yozungulira |
Njira yothandizira | Maginito thimble, Equal high block, etc. (Mwasankha: 1.Vacuum Chamber; 2. Special workpiece fixture) |
Performance Parameters | |
Kubwereza kulondola kwakusintha kwazithunzi | (±12.5um@6α,CPK≥2.0) |
Kubwereza kulondola kwa kusindikiza | (±18um@6α,CPK≥2.0) |
Nthawi yozungulira | <7s(osaphatikiza kusindikiza ndi kuyeretsa) |
Zithunzi Parameters | |
Munda wamawonedwe | 10 mm x 8 mm |
Mtundu wa benchmark point | Standard shape benchmark point (SMEMA standard), solder pad/zotsegulira |
Kamera dongosolo | Kamera yodziyimira payokha, dongosolo loyang'ana mmwamba / pansi |
Ma Parameters Osindikiza | |
Kusindikiza mutu | Mutu wosindikiza wanzeru woyandama (ma mota awiri odziyimira pawokha olumikizidwa mwachindunji) |
Kukula kwa chimango cha template | 470mm x 370mm ~ 737 mm x 737 mm |
Malo osindikizira kwambiri (X x Y) | 530mm x 340mm |
Mtundu wa Squeegee | Chofufutira zitsulo / Glue scraper (Mngelo 45 ° / 50 ° / 60 ° wofanana ndi ndondomeko yosindikiza) |
Kutalika kwa squeegee | 300mm (ngati mukufuna ndi kutalika kwa 200mm-500mm) |
Kutalika kwa squeegee | 65 ± 1mm |
Makulidwe a squeegee | 0.25mm zokutira kaboni ngati diamondi |
Makina osindikizira | Kusindikiza kamodzi kapena kawiri |
Demoulding kutalika | 0.02 mm - 12 mm |
Liwiro losindikiza | 0 ~ 20 mm / s |
Kupanikizika kosindikiza | 0.5kg - 10Kg |
Kusindikiza sitiroko | ± 200 mm (Kuchokera pakati) |
Kuyeretsa Parameters | |
Kuyeretsa mode | 1. Drip kuyeretsa dongosolo; 2. Njira zowuma, zonyowa komanso zotsekemera |
Zida | |
Zofuna mphamvu | AC220V±10%,50/60Hz,2.5KW |
Zofunikira za mpweya wothinikizidwa | 4 ~ 6Kgf/cm² |
ntchito yozungulira kutentha | -20ºC~+ºC |
Mbali yakunja | L1158×W1400×H1530(mm) |
Kulemera kwa makina | Pafupifupi 800Kg |
3. SIPLACE SMT MACHINE
Chitsanzo | D4 |
Zithunzi za PCB | |
Gantries | 4 |
Nozzle mutu qty | 4 |
Thireyi Kudyetsa mphamvu | Ma track 144 okhala ndi 3 x 8 mm S |
Reel tepi feeder qty | 144 |
Mtundu wa PCB | L610×W508mm2 |
PCB makulidwe | 0.3-4.5 mm |
Mtengo wa PCB | Pafupifupi 3 kg |
IPC luso Mtengo wa benchmark Mtengo wamalingaliro | 57,000CPH |
66,000CPH 81,500CPH | |
Kukwera Kulondola | Kuyika kolondola (50μm+3σ):+/-67um/CHIP |
Kulondola kwa angular (0.53σ) :+/-0.7.1mm/CHIP | |
Kamera | 5 milingo yowunikira |
Mitundu yosiyanasiyana | 01005-18.7 × 18.7mm2 |
Kuyika kachitidwe: | mpaka 60.000 cp/h |
Zida | |
Magetsi | 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
Mitundu ya module yodyetsa | Ma module odyetsa matepi, zodyetsa magazini, nkhani zochulukira, zokhudzana ndi kugwiritsa ntchito |
Zowoneka zakunja | L1,254 x W1,440 x H1,450mm (Kupatula zotuluka) |
Kulemera | Pafupifupi 1.750kgs |
4. X8-TEA-1000D reflow kuwotcherera
Chitsanzo | X8-TEA-1000D |
Makina magawo | |
Dimension(L*W*H) | 6000 * 1660 * 1530mm |
Kulemera | Pafupifupi 2955kgs |
Chiwerengero cha Kutentha zone | pamwamba 10/pansi 10 |
Utali wa Kutentha zone | 3895 mm |
Chiwerengero cha malo ozizira | pamwamba 3/pansi 3 |
Kukonza mbale kapangidwe | Kuzungulira kochepa |
Kufunika kwa voliyumu yotulutsa | 10m³/mphindi*2(Zotulutsa) |
Mtundu | Kompyuta imvi |
Dongosolo lowongolera | |
Chofunikira chamagetsi | 3 gawo ,380v 50/60HZ(Njira:3 gawo ,220v 50/60HZ |
Mphamvu zonse | 83 KW |
Mphamvu yoyambira | 38kw pa |
Kugwiritsa ntchito mphamvu mwachizolowezi | 11 KW |
Nthawi yofunda | Pafupifupi: 20min |
Kutentha kosiyanasiyana | Chipinda Kutentha -300ºC |
Njira yowongolera kutentha | PID close loop control + SSR kuyendetsa |
Kuwongolera kutentha | ±1ºC |
Kutentha kwapang'onopang'ono pa PCB | ± 1.5ºC (mwa RM board test standard) |
Kusungirako deta | Sinthani deta ndi malo osungira |
Alamu yachilendo | Kutentha kwachilendo (kutentha kwambiri / kutsika kwambiri pambuyo pa kutentha kosasintha) |
Board idatsitsa alarm | Kuwala kwa singal(chikasu-chenjezo; wobiriwira wabwinobwino; wofiira -Wosazolowereka |
Conveyor system | |
Mapangidwe a njanji | Mtundu wachigawo chonse |
Kapangidwe ka unyolo | Zomangira pawiri poletsa kuti bolodi likhale lopanikizana |
Kuchuluka kwa PCB | 400mm (njira: 460mm) wapawiri-njanji 300mm * 2 |
M'lifupi mwake njanji | 50-400mm (njira: 50-460mm) wapawiri-njanji 300mm * 2 |
Chigawo kutalika | Pamwamba 30 / Pansi 30mm |
Mayendedwe a conveyor | L→R(njira:R→L) |
Mtundu wokhazikika wa njanji ya conveyor | Sitima yakutsogolo yokhazikika (njira: Sitima yakumbuyo yokhazikika) |
Mayendedwe a PCB conveyor | Air-reflow=chain+mesh(N2-reflow=chain option:mesh) |
Kutalika kwa conveyor | 900 ± 20mm |
Liwiro la conveyor | 300-2000mm / mphindi |
Auto-mafuta | Multi-lubricating mode akhoza kusankhidwa |
Njira yozizira | |
Njira yozizira | Firced Air Water chiller |
5, Makina otsitsa athunthu